Moura Solar Farm

Project Location:
Banana, Queensland
Client Name:
Metlen
Project Description:
The Moura Solar Farm is a 110MW renewable energy development located in Banana, Queensland. The project involved delivery of piling, mechanical and module installation works, alongside the electrical balance of plant (BoP) package across a 203-hectare site.
The scope included installation of solar tracker systems, photovoltaic modules, trenching and medium-voltage cabling to support the connection and operation of the solar farm. Delivery required close coordination across multiple work fronts and contractors to maintain programme performance within a remote construction environment.
Key Stats:
110MW solar farm
Over 30,100 piles driven
2,800 trackers installed
185,776 solar panels installed
25,000m trenching and 54,800m MV cable installed
203-hectare project footprint
1 Year
Duration
Challenge
Delivering multiple construction scopes concurrently within a tight programme
Coordinating activities across several contractors and active work fronts to maintain safe and efficient delivery
Operating within a remote location requiring mobilisation and management of a camp-based workforce
Maintaining productivity through adverse weather events and variable ground conditions
Managing logistics, plant utilisation and material movements across a large-scale renewable energy development
Adapting construction sequencing to minimise programme impacts from weather-related delays
Solution
Implemented detailed planning, scheduling and resource forecasting to maintain programme certainty across all work fronts
Maintained close coordination with contractors and project stakeholders to effectively manage simultaneous operations (SIMOPS)
Deployed multiple crews across piling, mechanical, electrical and module installation activities to maximise productivity
Adapted construction methodologies and work sequencing to suit changing weather and ground conditions
Reallocated resources and adjusted programme priorities to recover lost time and maintain delivery momentum
Applied robust site supervision and communication processes to ensure safe and efficient project execution
Outcome
Successfully delivered piling, mechanical, module installation and electrical BoP works in line with programme requirements
Installed more than 185,000 solar panels and associated infrastructure to support generation capacity of 110MW
Maintained productivity and programme performance despite weather-related disruptions and challenging site conditions
Effectively managed simultaneous operations across multiple contractors with no major safety incidents
Demonstrated the capability to deliver large-scale renewable energy infrastructure within a remote construction environment
Further strengthened the client relationship through successful project delivery and collaborative working practices

