Kintore Substation - HDD Installation

Project Location:
Aberdeenshire, Scotland
Client Name:
Omexom for SSEN
Project Description:
OCU delivered a design-and-build HDD solution at Kintore Substation to install new cable ducts for twin 132kV circuits beneath the B977, replacing existing oil-filled cables.
The works included full HDD design, topographic survey, buried services tracing and site investigation. Following the discovery of shallow granite bedrock, the duct layout was redesigned from a trefoil to a flat formation to meet settlement and clearance constraints.
Eight HDD crossings were successfully completed within a constrained working area, maintaining safety, traffic flow and network integrity throughout.
Key Stats:
8 x HDD crossings installed
6 x 225mm SDR11 power cable ducts
2 twin 125mm SDR11 earth continuity and fibre optic ducts
Drilling in glacial till with cobbles and boulders
Bores designed to avoid granite bedrock and protect existing services
2 Months
Duration
Challenge
Replacing oil-filled 132kV cables beneath a live carriageway without disrupting traffic
Shallow granite bedrock associated with the Kemnay Pluton significantly restricted available drilling depth
Existing underground 132kV cables and overhead 275kV lines constrained safe working areas and drilling alignments
Tight drill separations of just 2 metres required between multiple HDD installations
Maintaining programme delivery during winter conditions including snow, frozen ground and sub-zero temperatures
Solution
Undertook detailed ground investigations which confirmed granite bedrock at a much shallower depth than initially anticipated
Redesigned the HDD layout from a trefoil duct arrangement to a flat formation to reduce settlement risk and improve constructability
Developed detailed settlement modelling to protect the carriageway and surrounding services during drilling operations
Engineered drill paths with reduced separations of 2 metres while maintaining safe tolerances between crossings
Implemented controlled winter working procedures and programme management to maintain safety and productivity throughout the works
Outcome
Successfully completed all eight HDD crossings despite challenging ground conditions and restricted drill spacing
Installed, roped and proved power, fibre optic and earth continuity ducts ready for cable installation
Zero impact to existing utilities or traffic movements along the B977 during construction
No safety or environmental incidents recorded across the programme
Works delivered safely, on schedule and within budget despite complex geological and operational constraints

