Axford Pipeline Thames Water

Project Location:
Dorcan
Client Name:
Thames Water
Project Description:
OCU was appointed to deliver the Axford Pipeline scheme for Thames Water. The project involved constructing a 17.6km clean water pipeline, building a new booster station at Dorcan, and modifying facilities at Whitefield Reservoir.
The scheme was designed to reduce abstraction from the River Kennet – a Site of Special Scientific Interest (SSSI) – by providing an alternative, sustainable water supply for the region. Works included 19 Horizontal Directional Drills (HDDs) and multiple complex crossings under sensitive and operational environments.
Key Stats:
17.6km clean water pipeline (560mm and 500mm HDPE)
19 Horizontal Directional Drills (HDDs), including crossings beneath the M4 Motorway and Great Western Railway
4.2km of communication duct installed
New Dorcan Booster Station and Whitefield Reservoir extension
18 Months
Duration
Challenge
Managing multiple HDD crossings beneath major infrastructure including M4, railway and trunk roads
Working within floodplains and near sensitive ecological and archaeological sites, including the Roman town of Durocornovium and the North Wessex Downs AONB
Maintaining progress amid route changes due to archaeological and ecological findings
Ensuring safe excavation and ‘no man-entry’ working practices in deep trenches
Additional works added during delivery, including new pumping station construction
Solution
Extensive planning and survey work to manage archaeological, ecological, and geotechnical constraints
Use of trenchless HDD methods to cross sensitive areas without disturbance
Implementation of ‘no man-entry’ excavation policy, with safe systems of work and stepped trench designs
Reuse of graded excavated materials for backfill, reducing import requirements and environmental impact
Dedicated logistics management and welding certification for over 17km of PE pipeline
Collaborative engagement with stakeholders and local communities through regular consultation and communication
Robust SHEQ management with daily site checks and weekly audits
Outcome
Successfully delivered on programme and to budget
Over 60,000 man hours completed with zero lost-time or recordable incidents
Sustainable water supply secured, reducing abstraction from the River Kennet SSSI
New Dorcan Booster Station and Whitefield Reservoir upgrade completed to enhance network resilience
Strong environmental performance achieved through sensitive construction and material reuse
Positive stakeholder engagement and community relations maintained throughout the project
Delivery of complex multi-disciplinary infrastructure within environmentally sensitive area

